Ellis Band Saw Parts Guide: Model Numbers, Wear Parts, and Fit Checks

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You own an Ellis band saw and you need to find replacement parts. Ellis band saws are industrial-grade metal cutting band saws made by Ellis Corporation. You need to know how to find parts, identify wear parts, and check compatibility.

Ellis band saws are industrial-grade metal cutting band saws made by Ellis Corporation. They include horizontal and vertical models designed for fabrication shops and production cutting. Ellis saws are known for durability and precision.

Model Identification

Ellis Band Saw Models

ModelTypeCut Capacity (Round)Blade LengthNotes
1000Horizontal/vertical5 inches64-1/2 inches (verify)Popular
1500Horizontal/vertical7 inches80 inches (verify)Mid-size
1600Horizontal/vertical7 inches80 inches (verify)Updated 1500
2000Horizontal/vertical9 inches92 inches (verify)Larger
3000Horizontal/vertical12 inches92 inches (verify)Heavy duty
4000Horizontal/vertical14 inches92 inches (verify)Very heavy duty
5000Horizontal/vertical16 inches92 inches (verify)Largest

How to Identify Your Model

  1. Find the model number on the label on the saw frame.
  2. If the label is missing, check for stamped numbers on the frame.
  3. Measure the blade length to help identify the model.
  4. Check the cut capacity to help identify the model.
  5. Contact Ellis customer service with any identifying numbers.

Common Wear Parts

1. Blades

Compatibility: Any blade of the correct length and width. Available from: Ellis, LENOX, Starrett, Olson Saw, Amazon. Cost: 20 to 80 dollars. Wear indicators: Rough cuts, slow cutting, broken teeth.

2. Blade Guides

Compatibility: Check parts diagram for correct guides. Available from: Ellis, eReplacementParts, Amazon. Cost: 30 to 80 dollars. Wear indicators: Blade wandering, poor cut quality.

3. Drive Belt

Compatibility: Check parts diagram for correct belt. Available from: Ellis, industrial supply, Amazon. Cost: 15 to 30 dollars. Wear indicators: Slipping, cracking, squealing noise.

4. Coolant Pump

Compatibility: Check parts diagram for correct pump. Available from: Ellis, industrial supply. Cost: 50 to 150 dollars. Wear indicators: Low flow, no flow, leaking.

5. Vise Jaws

Compatibility: Check parts diagram for correct jaws. Available from: Ellis, industrial supply. Cost: 30 to 60 dollars per set. Wear indicators: Material slipping, worn jaw teeth.

6. Hydraulic Feed Cylinder

Compatibility: Check parts diagram for correct cylinder. Available from: Ellis, industrial supply. Cost: 100 to 300 dollars. Wear indicators: Inconsistent feed rate, leaking.

7. Wheel Bearings

Compatibility: Check the bearing number stamped on the old bearing. Available from: Ellis, industrial supply (MSC, Grainger, McMaster-Carr). Cost: 15 to 40 dollars per bearing. Wear indicators: Grinding or rumbling noise.

8. Switch

Compatibility: Check parts diagram for correct switch. Available from: Ellis, eReplacementParts, Amazon. Cost: 15 to 30 dollars. Wear indicators: Saw does not start, intermittent operation.

Parts Diagrams

Where to Find Parts Diagrams

Ellis Corporation Website: Visit ellissaw.com and search for the model number to find parts diagrams and information.

Ellis Customer Service: Contact Ellis customer service with the model number for parts diagrams and ordering.

eReplacementParts: Enter the model number on eReplacementParts.com to find parts diagrams.

How to Use a Parts Diagram

  1. Find the model number on your saw.
  2. Look up the parts diagram for your model.
  3. Identify the part you need on the diagram.
  4. Note the part number.
  5. Order the part using the part number.

Fit Checks

How to Verify Part Compatibility

  1. Check the model number: Ensure the part is for your specific model.
  2. Check the part number: Match the part number from the parts diagram.
  3. Check the dimensions: For generic parts (bearings, belts), check the dimensions.
  4. Contact Ellis: If you are unsure, contact Ellis customer service.

Common Fit Issues

  1. Blade length: Always verify the blade length before ordering. Different models use different lengths.
  2. Blade width: Check the maximum blade width for your model.
  3. Blade guide compatibility: Blade guides may differ between models even with the same blade length.
  4. Motor voltage: Check the motor voltage (110V or 220V) before ordering a replacement motor.

Where to Buy Parts

Ellis Corporation

Website: ellissaw.com Contact: Ellis customer service with the model number. Availability: OEM parts. Best source for model-specific parts.

Industrial Supply

MSC, Grainger, McMaster-Carr: Bearings, belts, motors, and hydraulic components by specification.

eReplacementParts

Website: eReplacementParts.com Availability: Enter the model number to find parts.

Amazon

How to order: Search for generic parts (blades, bearings, belts).

eBay

How to order: Search for the model number or part description.

FAQ

Where can I find parts for my Ellis band saw?

Ellis customer service, industrial supply companies (MSC, Grainger, McMaster-Carr), eReplacementParts, Amazon, and eBay. Blades are widely available. Model-specific parts are available from Ellis.

What blade does my Ellis band saw use?

Check the manual for the exact blade length. The 1000 typically uses a 64-1/2 inch blade (verify). The 1500 and 1600 typically use an 80-inch blade (verify). The 2000 through 5000 typically use a 92-inch blade (verify).

Are Ellis band saw parts interchangeable between models?

Some parts may be shared between models, but many are model-specific. Always check the parts diagram for your specific model before ordering.

References

  • Ellis Corporation. “Band Saw Owner’s Manuals.” ellissaw.com.
  • LENOX Tools. “Metal Cutting Blade Guide.” LENOX Industrial Division.
  • Starrett. “Bi-Metal Blade Specifications.” L.S. Starrett Company.
  • Practical Machinist. “Horizontal Band Saw Guide.” practicalmachinist.com.
  • Modern Machine Shop. “Band Saw Maintenance Guide.” Gardner Business Media.
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