Ellis Band Saw 3000: Specifications, Blade Size, and Parts Support
You own an Ellis 3000 band saw and you need to know the specifications, blade size, or parts. The Ellis 3000 is a horizontal metal cutting band saw designed for fabrication shops. You need to know the specs, what blade it uses, and where to find parts.
The Ellis 3000 is a horizontal metal cutting band saw made by Ellis Saw Company. It is designed for cutting metal pipe, tubing, bar stock, and structural shapes. The Ellis 3000 is a dry cutting saw (no coolant) with a swivel head for miter cutting.
Model Identification
Ellis Band Saw Models
| Model | Type | Blade Length | Cut Capacity | Notes |
|---|---|---|---|---|
| 3000 | Horizontal metal, dry cut | 93-1/2 inches (verify) | Round: 12 inches, Rect: 12 x 12 inches | Popular |
| 4000 | Horizontal metal, dry cut | Varies | Larger capacity | Bigger saw |
| 6000 | Horizontal metal, dry cut | Varies | Larger capacity | Bigger saw |
| 1600 | Horizontal metal, dry cut | Varies | Smaller capacity | Smaller saw |
How to Identify Your Model
- Find the model number on the label on the saw frame.
- If the label is missing, check for stamped numbers on the frame.
- Check the blade length to help identify the model.
- Contact Ellis customer service with any identifying numbers.
Specifications
| Specification | Value |
|---|---|
| Model | 3000 |
| Type | Horizontal metal cutting band saw (dry cut) |
| Cut capacity (round) | 12 inches |
| Cut capacity (rectangular) | 12 x 12 inches |
| Blade length | 93-1/2 inches (verify) |
| Blade width | 1 inch |
| Motor | 1-1/2 HP, 220V (verify) |
| Speed | Variable, 60 to 300 FPM (verify) |
| Swivel head | 0 to 45 degrees (verify) |
| Weight | ~600 to 800 pounds (verify) |
Cut Capacity
Round Stock
The Ellis 3000 can cut round stock up to 12 inches in diameter.
Rectangular Stock
The Ellis 3000 can cut rectangular stock up to 12 x 12 inches.
Miter Cutting
The Ellis 3000 has a swivel head that allows miter cutting from 0 to 45 degrees (verify).
What It Can Cut
Can cut: Mild steel, stainless steel, aluminum, copper, brass, cast iron, tool steel. Cannot cut: Material larger than 12 inches in diameter or 12 x 12 inches rectangular.
Blade Selection
Blade Length
Verify the blade length by checking the manual or measuring the old blade. Common lengths for Ellis saws include 93-1/2 inches and other sizes.
Recommended Blades
| Application | Width | TPI | Material | Cost |
|---|---|---|---|---|
| General metal cutting | 1 inch | 10/14 variable pitch | Bi-metal M42 | 30 to 60 dollars |
| Thick solid bar | 1 inch | 6 to 8 TPI | Bi-metal M42 | 30 to 60 dollars |
| Thin material | 1 inch | 14 to 18 TPI | Bi-metal M42 | 30 to 60 dollars |
| Production cutting | 1 inch | 10/14 variable pitch | Carbide-tipped | 80 to 200 dollars |
TPI Selection by Material Thickness
| TPI | Best For | Material Thickness |
|---|---|---|
| 6 to 8 TPI | Thick solid bar | 1 to 4 inches |
| 10 TPI | General metal cutting | 1/4 to 2 inches |
| 14 TPI | Medium thickness | 1/8 to 1 inch |
| 18 TPI | Thin material | Under 1/4 inch |
| 10/14 variable pitch | Mixed thicknesses | All |
Common Parts
1. Blades
Compatibility: Check manual for correct length and width. Available from: LENOX, Starrett, Ellis, Amazon.
2. Blade Guides
Type: Carbide-faced guides (typical on Ellis saws). Cost: 30 to 60 dollars per guide.
3. Drive Belt
Cost: 20 to 40 dollars.
4. Vise Jaws
Cost: 30 to 60 dollars per set.
5. Motor
Cost: 200 to 500 dollars.
6. Hydraulic Feed Cylinder
Cost: 100 to 300 dollars.
Where to Find Parts
Ellis Saw Company
Contact Ellis customer service with the model number for OEM parts.
Aftermarket Suppliers
LENOX: Blades and guides. Starrett: Blades. Industrial supply: MSC, Grainger, McMaster-Carr.
Online Retailers
Amazon: Blades and some parts. eBay: Used and NOS parts.
Maintenance
Daily: Clean chips from the vise and blade area. Check the blade for wear. Weekly: Clean the blade guides. Check the drive belt. Monthly: Check all bolts and fasteners. Lubricate the swivel mechanism. Annually: Check the motor. Inspect the hydraulic feed cylinder. Replace the drive belt if worn.
FAQ
What blade does the Ellis 3000 use?
Check the manual for the exact blade length and width. The Ellis 3000 typically uses a 1-inch wide blade in bi-metal M42 with 10/14 variable pitch for general metal cutting.
Can I cut stainless steel with the Ellis 3000?
Yes, with a bi-metal M42 or M51 blade at 60 to 100 FPM. Use a slower speed and lighter feed pressure for stainless steel.
Where can I find parts for my Ellis 3000?
Ellis customer service, LENOX, Starrett, industrial supply companies (MSC, Grainger, McMaster-Carr), Amazon, and eBay.
References
- Ellis Saw Company. “Ellis 3000 Owner’s Manual.” Ellis Saw Company.
- LENOX Tools. “Metal Cutting Blade Guide.” LENOX Industrial Division.
- Starrett. “Bi-Metal Blade Specifications.” L.S. Starrett Company.
- Practical Machinist. “Horizontal Band Saw Guide.” practicalmachinist.com.
- Modern Machine Shop. “Band Saw Cutting Speeds and Feeds.” Gardner Business Media.
